DIY wooden Halloween pumpkin decoration

Celebrate spooky season with our easy DIY; this wooden pumpkin decoration brings Halloween magic to your garden and lasts longer than the real thing.

Painted DIY wooden pumpkin decorations made from logs outside a house

DIY decorations make Halloween magical

When the air turns crisp and the leaves change colour with the arrival of autumn, it means that the spookiest night of the year is not far off. Halloween, celebrated on 31 October each year, is thought to have its origins in an ancient Irish festival; large numbers of 19th-century Irish emigrants to the USA took the tradition with them, and it eventually took hold across the general population and has since been popularised around much of the world.

Many other parts of Europe also record ancient rituals and customs that have become part of Halloween as we know it, including that of the jack o’lantern – a hollow carved pumpkin which has become a cheerful symbol that encapsulates autumn’s colours and, outside your home, often lets trick-or-treaters know they are welcome to knock on your door.

Though there are good reasons to use in-season pumpkins for your Halloween decorations, you may prefer to make something that will last a little longer, and is also a fun chainsaw project. Our beginner-friendly DIY guide tells you how to turn a tree trunk into a Halloween pumpkin decoration for the garden or home.

DIY wooden pumpkin: list of materials

To make a Halloween pumpkin decoration you will need the following:

  • Chainsaw with a carving attachment
  • Section of tree trunk – preferably soft coniferous wood with a low resin content; 35 to 40 cm in diameter, 55 to 60 cm long
  • Orange and white weatherproof paint
  • Paintbrush

Before you start making your wooden Halloween decoration:

Committed to your safety: protective equipment

Working with powerful tools is fun and means you can extend your abilities, which is great as long as you are relying on effective and safe protective clothing while using them. Always wear your personal protective equipment when working with your chainsaw. This includes a helmet, cut protection trousers, safety boots and more. Please see the owners manuals for your product for further details.

Before you use your chainsaw for the first time, you should familiarise yourself thoroughly with the tool and ensure it is in flawless condition before each use. On request, your STIHL dealer will be happy to prepare your tool for its first use, and will also advise you on models and sizes of protective clothing that you can try at your leisure. Please remember that personal protective equipment is no substitute for safe working techniques.

DIY wooden Halloween pumpkin decoration

This how-to is also suitable for people who are new to chainsaw carving. You can also adapt the instructions to make any shape and size of Halloween pumpkin – you can even create a whole family of seasonal garden decorations if you want to.

A STIHL MSA 140 C cordless chainsaw and protective gloves on a tree stump

STIHL pro tip

A carving attachment on your chainsaw will make it easier to carve out your Halloween pumpkin. Carving attachments are designed especially for cutting very narrow radii and intricate details. They also feature markings on the guide bar which enable the user to determine the specific position of the bar nose in the wood.

Notches being sawn into an upright wooden log with a STIHL MSA 140 C chainsaw

Step 1: mark log

Make three small notches on the wood with your chainsaw to mark out the proportions of the pumpkin: the top notch marks the base of the stalk; the middle will be the nose of your lantern; and the lowest one indicates where the plinth that your pumpkin stands on will begin.

The stalk for a wooden pumpkin being carved from a log using a STIHL MSA 140 C chainsaw

Step 2: carve stalk

Start by shaping the stalk of your pumpkin. Go slowly with this, working shallowly on the surface at first, sawing out a small indentation around where the stalk will be. Less is more at this point! 

Work carefully through the wood and make sure that you only cut away a small piece at a time. This way you can gradually carve out what you need to and make refinements later.

Top edges of a log being rounded off using a STIHL MSA 140 C chainsaw

Step 3: roughly shape body

Start to carve out the pumpkin shape by tapering the top edge of the log below the stalk. Work from above and use the saw to round off the edges. When your edges are clean and curved, deepen the notch you made to mark the base and take it all the way round the wood.

A jack o’lantern face being carved from a log with a STIHL MSA 140 C chainsaw

Step 4: add contours and face

To look convincing, you need your pumpkin to include some distinctive curved ridges. Make a few of these contours using shallow cuts that radiate from the stalk outwards. Once this shaping is finished, you can start giving your pumpkin a face.

Hold the chainsaw at an angle and plunge cut three small triangles out of the wood to create two eyes and a nose. If the pieces do not fall out now, they will when you hollow out the Halloween decoration.

Draw onto your log how you want the teeth and mouth to look before you start to cut them out – but remember that it doesn’t need to be perfect to look spooky!

A wooden pumpkin being shaped with a STIHL MSA 140 C chainsaw

Step 5: refine shape

Carefully remove the outer layer of wood and work on the curves until your log is convincingly pumpkin-shaped. Positioning the guide bar flat against the wood is a good way to gently file away the dark outer surface.

A STIHL MSA 140 C chainsaw being used to cut the centre out of a wooden pumpkin.

Step 6: hollow out

The first step to hollowing out your pumpkin is cleanly sawing off the top. Then, carefully plunge cut a circle into the top of the cut log. The wood within this circle should be cut across into segments so it’s easier to remove. Finally, make a plunge cut from the back of the pumpkin at the bottom, to release the segments. You can discard the released pieces.

A painted wooden jack o’lantern decoration

Step 7: paint

For the final touch, clean your decoration and paint it with weatherproof paint, in a way that is seasonally appropriate! Now you can be sure that your Halloween pumpkin will keep looking great in all weathers.

A pair of DIY decorative wooden pumpkins made from logs, outside a house

Using your DIY Halloween decoration outside

As a standalone piece or combined with other decorations, your wooden pumpkin ornament is a great way to bring spooky, autumnal atmosphere to your garden or doorstep. As long as you use outdoor paint, the decorative pumpkin will be weatherproof and long-lasting.

You don’t need to wait until Halloween to get to work on DIY garden decorations – we have put together some carving ideas that you can work on all year round. Why not let our creative projects inspire you?

Summary: DIY wooden Halloween pumpkin

  • Jack o’lantern decorations are popular everywhere that Halloween is celebrated
  • To make a wooden pumpkin, you will need a suitable log and a chainsaw with a carving attachment
  • First, carve out the stalk and the rough form of the pumpkin
  • Next, focus on the details: cut out the face and the distinctive ridges of the pumpkin. Then, hollow out the inside
  • Finally, paint your pumpkin with weatherproof paint